LabelOn™ Modular Top and Bottom Label Applicator

Frequent application of the LabelOn™ Modular Top and Bottom configuration is the labeling of products from above and labeling from below simultaneously. This is excellent for labeling tubs and jars, lay flat goods like chipboard, books, DVDs or boxes. It is very convenient for adding product identification, nutritional values, warnings or allergen labels. It can be a label only from top or bottom, though in some cases, self adhesive labels are applied from both. The pressure sensitive labels can be nearly the diameter of the product or they can be very small as is the case for over labelling of imported products.

This LabelOn™ Modular Top and Bottom Label applicator is configured to integrate with a LabelOn™ Modular Side Label Applicator where configurations can be chosen to place a single label or two labels on to one or both sides of the pack. It is configured with two main conveyors; one after the other. The gap between the two main conveyors gives the necessary access to label the product from below.

Pictures

Labeler Rotating Controls with Status Tower

Labeler Rotating Controls with Status Tower

Labeler Rotating Controls with Status Tower

Modular Top and Bottom Label Applicator

Top and Bottom Label Applicator

Top and Bottom Label Applicator

Top and Bottom Magazine Feeder

TOP BOTTOM Magazine Feeder

TOP BOTTOM Magazine Feeder

Top / Bottom Labeling Combination

top labeling

top labeling

Videos

Labeling Machine Optional Transparent Label Sensor

Video Games Labeling

 

LabelOn™ Modular Oval Label Applicator

LabelOn™ has the forethought of design to make the job simple to set-up yet again when you have oval sided products needing one up to three labels. A modular machine labeling a product can be relied upon to have exceptional precision.
In order to align oval bottles for a steady movement past the labeling heads they need more than guide rails. An oval bottle is totally free to rotate with only one point of contact on the radius of each side that can lead to substantial label placement variations with probable creasing during wipe down. A module that deliver significant amount of alignment is the Aligning Chains module. This commonly employed strategy provide significant amount of alignment for a range of oval products without having to change parts. A number of options are available to align such oval cross section bottles and these can include: dual scrolls, reciprocating clamps, aligning chains, aligning wheels and conveyor pucks.

Modules

Labeling Head Tilt Adjustment

Labeling Head Tilt Adjustment

Labeling Head Tilt Adjustment

Swivel Control Status Power

Swivel Control Status Power

Swivel Control Status Power

Overhead Conveyor Catering for Variations

Overhead Conveyor

Overhead Conveyor

Overhead Conveyor Catering for Variations

Overhead Conveyor

Overhead Conveyor

Robust Label Head Adjustments

Robust Label Head Adjustments

Robust Label Head Adjustments

Idler Impression Rollers

Idler Impression rollers

Idler Impression rollers

Videos

LabelOn™ Optional Transparent Label Sensor

LabelOn™ Oval Bottle Aligner Spacer Module

LabelOn™ Modular Oval Labeling

LabelOn™ Oval Bottle Dual Scrolls

 

LabelOn™ Modular Flat Label Applicator

A LabelOn™ Modular Label Applicator set up for flat sided product labeling requirements can be counted to have superb accuracy and straightforward settings. Flat sided products requiring on up to three labels is painless to set up again and again where all electronic settings/parameters of your production job can be saved on the touch screen allowing exact repeatability between runs. Variation in bottle shapes and heights have been given particular consideration. Having an option to add more modules, your labeling machine has the ability to change from flat to oval to round product label application job very quickly and easily.

Modules

Modular Labeling Head Tilt Adjustment

Labeling Head Tilt Adjustment

Labeling Head Tilt Adjustment

Swivel Control Status Power

Swivel Control Status Power

Swivel Control Status Power

Flat Plastic Containers

Flat Sided Containers

Flat Sided Containers

Overhead Conveyor Catering for Variations

Overhead Conveyor

Overhead Conveyor

Videos

Pneumatic Bottle Capture Device

Wrap Module in Action

 

LabelOn™ Basic Label Applicators

The LabelOn™ Basic Machine Range enable application of one or more self-adhesive labels on different shape containers which are widely used in food processing, cosmetics, chemical and pharmaceutical industries.

Our various design of automatic labeling machine, include top automatic labeling machine, top & bottom automatic labeling machine, wrap around labeling application, horizontal wrap around automatic labeling machine, front & back automatic labeling machine.

LabelOn Basic 610 Front and Back with Wrap Labeler

LabelOn Basic 610 Front and Back with Wrap Labeler

 

LabelOn™ Basic Labeling Machine Features:

Labeling Machine Value

The LabelOn™ Basic Labeling Machines are most economical and efficient in terms of price and capabilities. These label applicators provide the budget conscious with a viable labeling solution. The LabelOn™ Basic range of label applicators provide as much value as you can expect on a tight budget and help provide choices for the lower end label applicator machines available in the market. They are a good stepping stone to become familiar with touch control menus and labeling heads until financial budget make it possible for your business to move forward with the the LabelOn™ Modular label equipment.

Accurate Labeling Results

The LabelOn™ label applicator use Japanese 5 Phase Stepping Motors on the Label heads that provide the perfect mix of smooth label feed and high resolution label position control for the label feeds. The key ingredients of labeling precision from a machine are credited to the precision of label feeding, precision of product control, precision of product sensing and the precision of label control – which are the very features of the LabelOn™ Labeling Machines.

Labeling Machine Reliability

LabelOn™ Basic label machines are fast, easy to operate and maintain. Our Basic Label Applicators are also flexible enough to handle production schedule and product changes quickly and simply. Armed with the newest Fuji Touch Panel Controls (B/W) digital display screen for quick set-up, the LabelOn™ Basic labeling system help save valuable time, achieving higher production results.

Whisper Quiet Labeling Operation

More basic two Phase stepping motors used on older design equipment get hot, they are noisy and they have far fewer stop positions as they turn to dispense a label. The LabelOn™ label applicator use Japanese 5 Phase Stepping Motors on the Label heads that provide the perfect mix of smooth label feed and high resolution label position control for the label feeds.
 
 

LabelOn™ Labeling Machine Videos:

Hot Foil Coding and Batch Numbers

LabelOn™ Basic 410 Flat and Wrap

Round Bottle Labeling Showing Spacer Wheel

LabelOn™ Basic Pre-Configured Labeling Machine Range

Wrap Around Labeler

LabelOn Basic 500 Wrap Labeler

LabelOn Basic 500 Wrap Labeler

One Sided Labeler

One Sided Labeler - Top Labeler

One Sided Labeler

One Sided Labeler with Wrap Around Labeling

One Sided Labeler with Wrap Around Labeling

One Sided Labeler with Wrap Around Labeling

Double Sided Labeler with Wrap Around Labeling

LabelOn Basic 610 Front and Back with Wrap Labeler

Double Sided Labeler with Wrap Around Labeling

Square Wrap Around Labeler

LabelOn Basic 510 Wrap & Flat Labeler

Square Wrap Around Labeler

Top and Bottom Labeler

Basic Top and Bottom Labeler

Basic Top and Bottom Labeler

Top Labeler

LabelOn Top Labeler

LabelOn Top Labeler

Bottom Labeler

LabelOn Bottom Labeler

LabelOn Bottom Labeler

Front and Back Labeler

LabelOn Basic 600 Front and Back Labeler

LabelOn Basic 600 Front and Back Labeler

Vial Labeling Machine

LabelOn Basic 505 Vial Wrap Labeler

LabelOn Basic 505 Vial Wrap Labeler

Horizontal Ampoule Vial Labeler

LabelOn Basic Horizontal Ampoule Vial Labeler

LabelOn Basic Horizontal Ampoule Vial Labeler

Stand Alone Labeler

 LabelOn Al100 Stand Alone Labeler

LabelOn Al100 Stand Alone Labeler

LabelOn™ Modular Round Label Applicator

The LabelOn™ Modular Label Applicator may be equipped with a Wrap Conveyor Module or an Orientation Module to label an assortment of cylindrical or marginally tapered round bottles. The very simple additions of these modules will accommodate further variety of configurations.  The machine allow for the simple plug in of mechanics, electronics and sensors. Other modules can also be incorporated to allow the labeling of one or two sides of an oval or flat bottle. This changeover from round to oval to flat is fast and simple.

When flexibility and simplicity of operation are your primary concerns, seek out LabelOn™ Modular Round Product Labeling System. With Wrap Module Production speed of up to 7200 pieces an hour and Orientation Module Production speed of up to 1800 pieces an hour, our machine can take away the bottle neck in your facility and allow for fast completion of medium and large orders.

Pictures

Orientation Labeling and Full Wrap Module

Orientation Labeling and Full Wrap Module

Orientation Labeling and Full Wrap Module

Labeling Applicator Head Tilt Adjustments

Labeling Applicator Head Tilt Adjustments

Labeling Applicator Head Tilt Adjustments

Labeler Rotating Controls with Status Tower

Labeler Rotating Controls with Status Tower

Labeler Rotating Controls with Status Tower

Wrap Around Label Dispensing Point

Wrap Around Label Dispensing Point

Wrap Around Label Dispensing Point

Wrap around Labeling Module and Backing Plate

Wrap around Labeling Module and Backing Plate

Wrap around Labeling Module and Backing Plate

Wrap Around Labeler Module with Fine Controls

Wrap Around Labeler Module with Fine Controls

Wrap Around Labeler Module with Fine Controls

Videos

Bottle Capture Device for Round Bottle Labeling

Label Applicator Wrap Module in Action

Labeling Machine Optional Transparent Label Sensor

 

LabelOn™ Modular Label Applications

Modular Round Product Labeling

Orientation and Full Wrap Module

Orientation and Full Wrap Module

The LabelOn™ Modular Label Applicator may be equipped with a Wrap Conveyor Module or an Orientation Module to label an assortment of cylindrical or marginally tapered round bottles. The very simple additions of these modules will accommodate further variety of configurations. The machine allow for the simple plug in of mechanics, electronics and sensors. Other modules can also be incorporated to allow the labeling of one or two sides of an oval or flat bottle. This changeover from round to oval to flat is fast and simple. When flexibility and simplicity of operation are your primary concerns, seek out LabelOn™ Modular Round Product Labeling System. With Wrap Module Production speed of up to 7200 pieces an hour and Orientation Module Production speed of up to 1800 pieces an hour, our machine can take away the bottle neck in your facility and allow for fast completion of medium and large orders.Read More

Modular Flat Sided Product Labeling

Angle Position Labeling Head

Angle Position Labeling Head

A LabelOn™ Modular Label Applicator set up for flat sided product labeling requirements can be counted to have superb accuracy and straightforward settings. Flat sided products requiring on up to three labels is painless to set up again and again where all electronic settings/parameters of your production job can be saved on the touch screen allowing exact repeatability between runs. Variation in bottle shapes and heights have been given particular consideration.  Having an option to add more modules, your labeling machine has the ability to change from flat to oval to round product label application job very quickly and easily.

Modular Oval Sided Product Labeling

Angle Position Labeling Head

Angle Position Labeling Head

LabelOn™ has the forethought of design to make the job simple to set-up yet again when you have oval sided products needing one up to three labels. A modular machine labeling a product can be relied upon to have exceptional precision.

To align oval bottles for a steady movement past the labeling heads they need more than guide rails. An oval bottle is free to rotate with only one point of contact on the radius of each side that can lead to substantial label placement variations with probable creasing during wipe down. To deliver significant amount of alignment, we need the Aligning Chains module. This commonly employed strategy provide significant amount of alignment for a range of oval products without having to change parts. A number of options are available to align such oval cross section bottles and these can include: dual scrolls, reciprocating clamps, aligning chains, aligning wheels and conveyor pucks..

Modular Top and Bottom Product Labeling

Top Bottom Magazine Feeder

Top Bottom Magazine Feeder

Frequent application of the LabelOn™ Modular Top and Bottom configuration is the labeling of products from above and labeling from below simultaneously. This is excellent for labeling tubs and jars, lay flat goods like chipboard, books, DVDs or boxes. It is very convenient for adding product identification, nutritional values, warnings or allergen labels. It can be a label only from top or bottom, though in some cases, self adhesive labels are applied from both. The pressure sensitive labels can be nearly the diameter of the product or they can be very small as is the case for over labeling of imported products.

LabelOn™ Modular Label Applicators

The Modular Machine Range is LabelOn™’s flagship labeling equipment.  The breakthrough of LabelOn™ Modular machines is brought about by constant new trends and market advancements in the food and beverage industries where consumers and manufacturers call for their machinery to adapt technologically.

Our Modular Labeling Equipment are especially designed to satisfy these types of standards as well as make our customers get ready for perceived future challenges. Our machines are not only intelligent, they are multifunctional. 

LabelOn Modular Design

LabelOn Modular Design

 

LabelOn™ Modular Labeling Machine Features:

Labeling Machine Ease of Setup

It is quite common for LabelOn™ Labeling Machine clients to enthusiastically unpack their new machine and run it ahead of the official machine commissioning. One reason for this is because they are aware that the machines were fashioned to be intuitive and very easily understood. Even with no prior automated machine knowledge, the machines are very easy to set up and run.

Labeling Machine Accurate Results

The core components of labeling accuracy from a machine are attributed to following: accuracy of label feeding, the accuracy of product control, the accuracy of product sensing and the accuracy of label control. The LabelOn™ label applicator uses five phase stepping motors to give the best combination of smooth label feed and high resolution label position control for the label feeds.  More basic two Phase stepping motors used on older design equipment get hot, they are noisy and they have far fewer stop positions as they turn to dispense a label.

Labeling Machine Reliability

Compared to manual labeling or even semi-automatic labeling, an in-line pressure sensitive label applicator will typically lift labeling speeds from below 15 pieces per minute to up to around 80 products per minute for most applications.  Some round products that require orientation and then labeling may typically be automated at between 35 and 45 pieces per minute.  This can eliminate a bottle neck in your facility and allow for fast turnaround of medium and large orders.

Labeling Whisper Quiet Operation

LabelOn™ Modular Labeling System is a new breed of labeling machines that raises the bar for simplicity, flexibility and good looks. A remarkably good fit for any medium to large size business, our machine configurations not only meet your current needs, but easily adapt to your business growth. Whisper quiet, smooth operation makes our machines a pleasurable addition to your in line production.

Labeling Machine Value

The LabelOn™ modular machinery is priced to knock out any serious competitors.  Aside from the quality and the machines capability, a number of different, easily interchangeable modules are available for all of your labeling requirements that are unlikely to be matched by equipment nearly two times its price.

Labeling Configuration Choices

With LabelOn™ Modular label machines, configuration choices and changes are actual design objectives and not just second thoughts. The label applicators were configured to cater for one or two labels on any container shape: round, flat, tapered or oval sided bottles. There is no reason to have this freedom unless it is a quick and simple changeover. This overall flexibility is the product of an insightful and efficient design of the machine. Where other machines can take hours to change from one size or shape to another, the LabelOn™ Modular label equipment safely boasts that it only takes a few minutes to change from one shape and size to a totally different label application job.

Labeling Machine Ease and Speed of Service

Another design objective of a LabelOn™ Modular label machine is the ease of maintenance. The electronics are NOT “hand wired” into position. The electronics are visibly and precisely labelled “modular” and can be removed with the marginal tools. The layout of electronics and how they can be accessed is made with regular or even large sized hands in mind.

Labeling Machine Remote Service Support

Our records enable problems initially relayed over the phone to be quickly narrowed down to an area of the machine where the assembly components of that area can be individually or collectively manipulated on a screen to pinpoint parts or adjustments that are needed to get the most out of your machine and its accuracy. The service support of the LabelOn™ Modular label applicator is something that can be achieved from around the world or next door, thanks to the records kept on each machine and the use of web based technology implemented to provide support.  Prior to manufacture, any updates are added to three dimensional records which can be recalled in no time by our team.

LabelOn™ Labeling Machine Videos:

Two Minute Labeling Machine Walk Around

Labeling Accuracy Test

Spacer Aligning Chains – Module

Oval Bottle Label Application

Types of Product Labeling Application

Click on the Images below:

Label Applicator Guide

Label Applicator Guide for in-line labeling

Part of obtaining the best packaging equipment supply is knowing what to specify when requesting quotations from suppliers. If you let each supplier suggest what they think should be supplied then you are likely to end up with a collection of quotations that are very difficult to compare. The first stage of your labeling machine purchase should involve learning or knowing what the machinery can do and what variables you need to let the suppliers know about. This guide is a quick start guide to coming up with a tender specification for your nest label applicator.

Product Shapes

Labeling is divided into four main shape/task categories:
Round, Flat Sided , Oval or Top/Bottom products.
The subcategories for round are 1 or 2 labels, tapered shape, full wrap or partial wrap around, orientation labeling with respect to a handle or other bottle feature.
The subcategories for Flat and Oval are 1 or 2 labels
The Subcategories for Top/Bottom are label from above, from below, from above and below.
Always list the categories and subcategories of Product shapes that cover your range of products to label

Product Sizes

Some machines are better suited to small products where others are well suited for the larger products. The LabelOn™ Modular machine is an example of a contractor configuration machine capable of a wide variety of shapes and sizes.
Product sizes are best provided in terms of product heights, widths, diameters and their weights.

Label Sizes

Here the label sizes should be specified for each product in terms of:
Height of the label roll
Height of the Label
Length of the Label
Maximum Diameter of the label roll

Label Types

Specify if there are any clear labels and further if any of the clear labels have any metallic print.
Product Samples and/or Drawings
Ideally, you can supply each potential machine supplier with sample products and labels. The next best thing is sample Drawings and pictures

Production Throughput

It is very important to specify the speed of throughput required for each identified product/label combination. The slower the throughput you can live with the more likely you will receive quotations that are better tailored to your requirements.
Change Over Frequency and target Change over times

It is important to let the labeller machine supplier know how frequently you will be changing Jobs.
There are a lot of machines out there dedicated to certain combinations that do that combination very well, but, when it comes to changing to another job it is a long and difficult process.

Machine documentation and service

Under the guise of providing customer support, many machine suppliers have quite large service departments that are kept in business with high call out fees, hourly rates and quite ridiculous spare parts pricing. To compare label applicator suppliers ask for a quote on ALL spare parts expected for a remote installation to cover a 2 years period. Another thing to look at is pictures of machine electronics, schematics and drawings to see how well documented the machinery is that you will be supplied.